Airless Diabola Conveyor Shot Blasting Machine Manufacturer

Airless Diabola Conveyor Shot Blasting Machine Manufacturer

The Airless Shot Blasting Machine - Diabola Conveyor Type is a continuous, high-production system designed for cleaning pipes, round sections, cylindrical jobs, and long components that need rotational blasting. The parts pass through the blast chamber on the conveyor while several blast wheel units clean the whole outer surface evenly in a single pass, with no manual turning required.

What sets this type apart is the diabola rollers, angled V-shaped rollers that rotate the round job and move it forward at once. As the part turns, the abrasive reaches its full circumference for an even finish along the length. It suits fast, automated pipe handling.

Available Configurations

  • Roller Conveyor Type
  • Belt / Conveyor Type
  • Diabolo Roller Type (for pipes / round jobs)

For Round, cylindrical, and spherical parts

Smart Process Overview

Working Principle

Components are loaded onto the inlet conveyor and moved into the blasting chamber. Inside the tunnel, the angled diabola rollers rotate the job while moving it forward, so it turns steadily past the blast wheels.

For pipes and round jobs, the diabola rollers keep the component turning as it moves, so the full outer surface stays exposed to the abrasive stream. This gives uniform cleaning, rust removal, and scale removal all the way around the circumference.

Used abrasive falls into the hopper and is recovered through screw conveyors, a bucket elevator, and an air wash separator for reuse. Dust and fine particles are extracted through the integrated dust collector system. Cleaned components exit through the outlet vestibule ready for coating or further processing.

Built With Precision Components

Main Components

1

Blast Wheel Units

10 HP to 30 HP high-efficiency turbines arranged in a multi-wheel configuration for full blasting coverage.

2

Blasting Chamber (Tunnel)

Heavy-duty chamber with manganese steel liners and replaceable wear plates.

3

Conveyor System

Angled diabola rollers driven by chain and sprocket that rotate and move the job, with VFD-controlled speed.

4

Abrasive Circulation System

Includes longitudinal and cross screw conveyors, bucket elevator, and air wash separator for abrasive recovery.

5

Dust Collection System

Bag filter or cartridge-type dust collector with pulse jet cleaning system.

6

Sealing System

Rubber curtains at entry and exit to prevent abrasive leakage.

7

Electrical Control Panel

PLC-based system with interlocks and safety controls.

Engineered Output Parameters

Technical Details

The Diabola Conveyor Type machine is fully customizable and built to order. Because pipe or bar diameter, length, weight, and required finish differ from one job to the next, the specifications, such as blast wheel count and power, roller angle, tunnel opening, and conveyor speed, are engineered to each client's requirement rather than fixed to standard models.

Custom Engineered Mechanism

Diabolo Roller Blasting Configuration

The Diabolo Type configuration uses specially inclined rollers to support and rotate pipes or round jobs automatically during blasting. The roller angle sets how fast the part travels and how many turns it makes, so the finish is matched precisely to the job.

This steady rotation lets the abrasive reach every part of the outer surface while the component moves through the machine. It is ideal for pipes, cylinders, and round sections needing full circumferential cleaning in continuous flow.

Why Choose Diabola Conveyor Type Machine

The Airless Shot Blasting Machine – Diabola Conveyor Type is ideal for continuous mass production of pipes and cylindrical jobs requiring complete rotational blasting. It offers high efficiency, repeatable blasting quality, and smooth conveyorized handling.

Its synchronized roller movement and easy integration with coating lines make it a practical choice for modern pipe processing facilities.

Related Industries You May Like

The diabola machine suits industries that handle round and cylindrical steel, where the whole outer surface needs cleaning before coating. Pipe and fabrication units, oil and gas yards, and steel plants use it to clean pipes, bars, and shafts in a continuous flow. The industries below are where diabola blasting fits best.

Industrial Solutions

Applications

The Diabola Conveyor Type machine is suitable for continuous blasting of cylindrical and long components.

1

External blasting of pipes

2

Cleaning of cylindrical sections

3

Rust and scale removal from round jobs

4

Surface preparation before painting

5

Pre-treatment before coating or galvanizing

6

Cleaning of long fabricated tubular components

Industrial Solutions

Advantages

The Airless Shot Blasting Machine - Diabola Conveyor Type offers several productivity and handling benefits.

  • Full circumferential cleaning in a single pass
  • Uniform surface finish along the whole length
  • Continuous high production system
  • Reduced handling time
  • Easy integration with painting lines
  • Efficient abrasive recycling
  • Low operating cost per part

Advanced Engineering Highlights

Design Features

Customization options are available based on production requirements.

  • V-shaped diabola rollers for smooth rotation and forward movement of pipes and rods
  • 360-degree coverage for even cleaning of tubes, shafts, and bars
  • High-performance blast wheels for fast, even abrasive cleaning
  • Adjustable conveyor speed to control job exposure time
  • Abrasive recycling with elevator, separator, and hopper for continuous reuse
  • Heavy-duty cabinet with wear-resistant liners for high-impact blasting

Additional System Enhancements

Optional Features

  • Continuous production system
  • High throughput output
  • Uniform blasting quality
  • Designed for pipes and round jobs
  • Suitable for heavy industrial components
  • Conveyorized automated operation

Optional Accessories

The machine can be upgraded with accessories to meet production and application requirements.

PLC with HMI & SCADA Integration

Enables centralized control, real-time monitoring, and process automation across the whole blasting system.


Variable Conveyor Speed (VFD)

Adjusts roller speed to match the pipe diameter and finish, holding blasting time steady.


Twin Blast Wheel Station

Adds a second wheel station to speed up cleaning on pipes and heavier round jobs.


Extended Loading and Unloading Roller Tables

Longer diabola tables at each end to support long pipes and bars into and out of the machine.


Magnetic Separator for Abrasive Cleaning

Separates contaminants from reusable media to keep blasting consistent and extend abrasive life.


Abrasive Level Sensor

Monitors abrasive level in real time to maintain steady operation and prevent inefficiencies.


Auto Abrasive Replenishment System

Maintains the required abrasive level automatically for continuous blasting without downtime.


Dust Collector with Spark Arrestor

Improves safety by stopping sparks from entering the dust system while keeping the area clean.


In-Tube Air Blow-Off System

Blows out abrasive left inside pipes and tubes after blasting for a clean, ready surface.


Soundproof Enclosure

Lowers operating noise for a safer workplace and compliance with noise standards.


Conveyor Synchronization with the Painting Line

Links blasting to coating so parts flow straight into painting in one continuous line.


Frequently Asked Questions

Clear answers to common questions about Jinil's shot blasting machines, surface preparation solutions, and engineering support, helping you make informed decisions with confidence.
1. What is an Airless Shot Blasting Machine - Diabola Conveyor Type? +

It is a conveyorized blasting machine for pipes and round jobs. Diabola rollers rotate the parts during blasting so the full outer surface is cleaned.

2. What components are suitable for this machine? +

Pipes, cylindrical sections, tubes, round steel jobs, bars, shafts, and long tubular fabricated components are ideal for this machine.

3. What is the function of diabolo rollers? +

The angled rollers rotate round parts while moving them forward, so the whole circumference is cleaned and the finish stays uniform.

4. Which abrasives can be used in this machine? +

Common abrasives include steel shot, steel grit, and other suitable industrial blasting media.

5. Which industries use this machine? +

Oil & gas pipelines, steel fabrication, shipbuilding, wind energy, construction, railways, and heavy engineering industries use these systems.

6. Does the machine recycle abrasive media? +

Yes, it includes screw conveyors, bucket elevators, and separator systems for continuous abrasive recovery and reuse.

7. Can the machine integrate with coating lines? +

Yes, it can be synchronized with painting, coating, and primer application lines.

8. Can the machine be customized? +

Yes, options such as SCADA controls, heavy-duty rollers, twin wheel stations, automatic loading, soundproofing, and primer line integration are available.