Airless Y Conveyor Shot Blasting Machine Manufacturer

Airless Y Conveyor Shot Blasting Machine Manufacturer

The Y-conveyor shot blasting machine cleans and prepares medium to large parts that cannot be tumbled, using a two-arm indexing system shaped like a Y. While one arm is inside the chamber blasting, the other sits outside being loaded or unloaded. When the cycle ends, the arms swap in seconds, so the machine keeps working with almost no pause.

As an airless y conveyor shot blasting machine, it exposes suspended parts to high-velocity media from several blast wheel units while the hooks rotate for full coverage. This two-station indexing is what gives the Y-type its speed: it roughly doubles the output of a single-hook machine by overlapping loading with blasting, which suits steady, mid-to-high volume production.

Available Configurations

  • Batch Door Type
  • Monorail (Semi-Continuous)
  • Y-Type (Indexing System)
  • Continuous Closed Loop System

Smart Process Overview

Working Principle

Parts are hung on one of two arms set on a Y-shaped track. One arm indexes into the sealed chamber for blasting while the other stays at the loading station outside. Inside, the hook rotates so steel shot or steel grit from the blast wheel units reaches every face.

When blasting finishes, the arms index around, bringing the cleaned load out and the next load in within seconds. Because loading and unloading happen while the other arm is blasting, the wheels stay working almost continuously.

Spent abrasive drops to the hopper and passes through the screw conveyor, bucket elevator, and air wash separator for reuse. The dust collector removes dust and fines, and cleaned parts move on to the next stage.

Built With Precision Components

Main Components

1

Blast Wheel Units

7.5 HP to 30 HP high-efficiency turbines for strong abrasive throwing performance.

2

Blasting Chamber

Heavy-duty chamber with manganese steel or rubber-lined wear plates and replaceable liners.

3

Y Conveyor System

Two-arm indexed hanger track with hook capacity from 250 kg to 5 MT for load-while-blasting operation.

4

Rotation Mechanism

Job rotation system operating typically between 2 to 6 RPM for uniform blasting exposure.

5

Abrasive Circulation System

Includes screw conveyor, bucket elevator, and air wash separator for abrasive recovery.

6

Dust Collector

Bag filter or cartridge-type dust collector with pulse jet cleaning system.

7

Electrical Control Panel

PLC-based or conventional panel with operational controls and safety interlocks.

8

Safety System

Door interlocks and emergency stop system for operator safety.

Engineered Output Parameters

Standard Technical Specifications

Model HT-250 HT-500 HT-1000 HT-2000 HT-5000
Hook Capacity 250 kg 500 kg 1 MT 2 MT 5 MT
Job Size (mm) 800 × 1200 1000 × 1500 1500 × 2000 2000 × 2500 Custom
Blast Wheels 2 × 7.5 HP 2 × 10 HP 2 × 15 HP 3 × 20 HP 4 × 20 HP
Total Power 20–25 kW 30–40 kW 50–60 kW 80–100 kW 120–160 kW
Production 5–10 jobs/hr 8–15 jobs/hr 10–20 jobs/hr 15–25 jobs/hr Custom

Custom Engineered Mechanism

Y Conveyor Blasting Configuration

The Y-Type indexing system uses two working stations so loading and blasting run at the same time. Its indexed arm movement swaps components between the outside station and the blast chamber quickly, cutting the waiting time a single-hook machine loses to loading.

This configuration suits steady batch production where faster cycles and organized handling matter. It offers reliable automation and a consistent finish, sitting between the simple batch door machine and the fully continuous closed-loop line.

Why Choose This Machine

The Y conveyor machine is the right pick when a single-door batch machine is too slow but a full continuous line is more than the volume needs. Its two-arm swap keeps the wheels working and roughly doubles batch output without a large conveyor system.

It handles heavy and delicate fabricated parts safely and gives a uniform finish. The modular build allows future expansion, which is why plants choose Jinil as their airless Y conveyor shot blasting machine manufacturer for both new lines and upgrades.

Related Industries You May Like

The Y conveyor machine suits plants stepping up their output, where parts run in steady mid-to-high volume. Fabrication units, automotive suppliers, foundries, and heavy engineering shops use its two-station cycle to clean parts faster without a full continuous line. The industries below are where indexed hanger blasting fits best.

Industrial Solutions

Applications

The Y conveyor machine suits faster indexed cleaning of suspended parts in steady volume.

1

Batch cleaning of castings and forgings at pace

2

Descaling of welded and fabricated assemblies

3

Rust removal from heavy engineering parts

4

Pre-treatment before painting or galvanizing

5

Shot peening of parts in regular production

6

Cleaning of mixed medium to large components

Industrial Solutions

Advantages

The two-arm swap is what gives this machine its speed advantage.

  • Loading overlaps with blasting for low downtime
  • Roughly doubles output over a single hook
  • Even finish from rotation and multiple wheels
  • No part-to-part damage while blasting
  • A cost-effective step below a continuous line
  • Organized, repeatable two-station handling
  • Efficient abrasive recovery and reuse

Advanced Engineering Highlights

Design Features

Built as an automatic shot blasting machine, it can be customized based on specific production requirements.

  • Two-arm indexed Y-track with labyrinth-sealed doors
  • Doors with a safety lock that prevents opening during blasting
  • Blast wheels set for a wider blasting pattern to cut cycle time
  • Manganese steel chamber with replaceable wear-resistant liners
  • Safety switches along the loading edge that stop the machine if a part jams

Additional System Enhancements

Optional Features

  • Ideal for irregular-shaped components
  • Suitable for heavy fabricated jobs
  • Controlled Y-type indexing movement
  • Two loading stations for low downtime
  • Uniform surface cleaning quality
  • Reduced manual handling

Optional Accessories

The machine can be upgraded with accessories based on production needs and application requirements.

Blast Wheel Frequency Inverter (VFD)

Sets blast wheel speed precisely to control media flow and match the part for the right finish.


Rotary Scalping Screen

Screens the recovered abrasive so worn media and debris are removed and only good shot returns.


Safety Light Curtain

Guards the loading opening with an infrared beam that stops the machine if the beam is broken.


High Chrome Alloy Steel Liners

Extra wear-resistant liners suited to steel grit and heavier abrasive for a longer chamber life.


Cast Liner Package

Cast liners on the chamber and carousel walls for demanding, high-hour blasting duty.


Safety Bump Bar / Switches

Bump bar and edge safety switches that shut the machine down if a part jams at the loading area.


Magnetic Separator for Abrasive Cleaning

Removes contaminants from the media to hold quality and extend abrasive life.


Abrasive Level Indicator

Monitors abrasive level so blasting stays steady and uninterrupted.


Cartridge Dust Collector with Pulse Jet

Cartridge filtering with automatic pulse jet cleaning for clean air and low emissions.


Power Trolley with Electric Chain Hoist

Powered hoist for loading heavier hangers safely onto the spinner hook.


Hook Weighing System

Measures load weight for balanced, safe handling of components.


Frequently Asked Questions

Clear answers to common questions about Jinil's shot blasting machines, surface preparation solutions, and engineering support, helping you make informed decisions with confidence.
1. What is an Airless Shot Blasting Machine - Hanger Type Y Conveyor? +

It is a machine with two hanger arms on a Y-shaped track. One arm blasts inside while the other loads outside, then they swap, so the machine cleans parts with very little pause.

2. How is the Y conveyor different from a batch door machine? +

A batch door machine waits during loading. The Y-type overlaps loading with blasting across two stations, which roughly doubles output without a full continuous line.

3. What components are suitable for this machine? +

Fabricated structures, heavy machinery parts, automotive components, castings, forgings, and irregularly shaped parts that need fast, damage-free cleaning.

4. What is the benefit of the Y indexing system? +

It gives controlled two-station movement, quick changeover between load and blast, less downtime, and organized handling for steady production.

5. Which abrasives can be used in this machine? +

Mainly steel shot and steel grit, chosen to match the part and finish. The media is recovered and reused automatically.

6. Which industries use Y conveyor machines? +

Fabrication, automotive, foundry, heavy engineering, and other plants running steady mid-to-high volumes of non-tumbling parts.

7. Does the machine recycle abrasive media? +

Yes, it includes screw conveyors, bucket elevator, and separator systems for continuous abrasive recovery and reuse.

8. Can the machine be customized? +

Yes, options such as SCADA controls, indexing doors, tilting hangers, weighing systems, and line integration are available.